Kingspan PoweRail FR Solar Mounting System for QuadCore TopDek Roof Panels and Other Flat Roof


Kingspan PoweRail FR Solar Mounting System for QuadCore® Topdek Roof Panels and Other Flat Roofs

  • Purpose-designed flat-roof solar mounting system for QuadCore® Topdek Roof Panels and other suitable flat roofs.
  • Available in south-facing and east/west configurations, both set at a 12.5° module tilt.
  • Click-fit assembly supports consistent rail alignment and quicker PV array installation.

Kingspan PoweRail FR Flat Roof Solar Mounting System

Kingspan PoweRail FR is a solar PV mounting system developed for QuadCore® Topdek Roof Panels and other flat roofs. It creates a raised, fixed-tilt frame for photovoltaic modules without relying on a conventional pierced roof-mounting arrangement.

Choose a south-facing layout where maximum output from each module area is the priority, or an east/west layout where generation can be spread across the day and roof coverage can be increased. Ballast and the supporting roof structure must be assessed for every project.

Key features

  • Developed for solar PV modules on QuadCore® Topdek Roof Panels and other flat roofs.
  • South-facing and east/west frame configurations available.
  • 12.5° module tilt in both configurations.
  • Click system for good array alignment and efficient installation.
  • Frame weight under 3kg/m², excluding ballast.

Where to use

Use Kingspan PoweRail FR on commercial, industrial, logistics, warehouse, manufacturing and agricultural buildings with QuadCore® Topdek Roof Panels. It can also be specified for other suitable flat roofs, subject to a project-specific structural, waterproofing and wind-load assessment.

This is a professional mounting solution rather than an out-of-the-box domestic kit. The underlying roof support structure must be checked for the additional dead load, ballast load, wind actions and PV array layout. Energian can assist with product selection and connect you with trusted installation partners for complete commercial-roof solar projects.

Technical specifications

Product Kingspan PoweRail FR
Application Mounting solar PV modules on QuadCore® Topdek Roof Panels and other flat roofs
Available configurations PoweRail FR South; PoweRail FR East / West
Module tilt angle 12.5°
Frame weight Less than 3kg/m², excluding ballast
Ballast Ballast requirements are subject to project-specific information
South configuration module width 950–1,310mm
South configuration pitch (A) 1,600mm
South configuration height (B) 285–320mm
East/west module width 950–1,055mm; 1,056–1,100mm; 1,101–1,140mm; 1,141–1,250mm
East/west pitch (A) 2,300mm; 2,350mm; 2,450mm; 2,600mm respectively
East/west height (B) 300–320mm; 320–330mm; 330–340mm; 340–355mm respectively
Profiles Zinc-magnesium coated steel profiles
Aluminium material Aluminium AL6063
Fixings A2 stainless steel fixings
Roof protection matting PUR-bonded rubber matting with aluminium foil backing
Assembly system Click system for array alignment and installation
Manufacturer warranty Up to 12 years
Installation consideration PV array layout must maintain the integrity of the weather seals and membrane of QuadCore® Topdek Roof Panels
Structural requirement The underlying roof support structure must be assessed for additional load-bearing capacity

Shipping

Available for delivery throughout the UK, Ireland, Africa, the Caribbean and worldwide. If a shipping rate is not shown at checkout, contact us on +44 2080640335 or info@energian.co.uk for a quote.

UK expert support

UK expert support is available for PoweRail FR configuration, compatible module sizing, ballast considerations and complete commercial solar-system specification. Contact Energian by phone, email or live chat, or visit our office for an in-person consultation.

Documents available for download